Have you ever wondered how your mobile phone survives a sudden fall? The answer is the heavy mechanical testing your mobile phone goes through before it hits the market. That ensures the strength, durability, and performance of the device. Today, not only your mobile phone but also a range of products from various categories like automotive parts, aerospace components, and construction materials have to go through mechanical testing to ensure they work as expected in different conditions. This guide is going to be your one-stop solution for understanding the types of mechanical testing and their methods. Here we go:
What is Mechanical Testing?
Mechanical testing is a crucial method for evaluating the strength of products. If you build house appliances, furniture, machines or construction products, you can go through this testing to avoid recalls and hidden issues. This approach helps you find flaws and improve the reliability of your product while selling it in domestic and global markets. Small and large manufacturers seek support from testing labs to ensure they build a product that is free from malfunctions, defects, and hidden problems.
Types of Mechanical Testing
Mechanical testing involves each part of the product must be carefully checked through specific and detailed inspections. For example, an HVAC system requires going through environmental testing and performance testing to ensure everything is working as expected. Here are common types of mechanical testing methods that you must know about:
Hardness Testing
Hardness testing is an important step in mechanical testing to check how strong and tough a material is. It involves identifying the strength of your material by pressing it with a tool. A mechanical testing lab ensures your product stays strong when it is subjected to heavy pressure. Their experts use Rockwell, Brinell, and Vickers testers to ensure the safety and quality of the products. Metals, plastics, glass and coatings undergo hardness testing, enabling manufacturers to create products that won’t scratch, bend or break during use.
Tensile Testing
The tensile test method is an excellent evaluation method for washing machine parts, car seat belts, mobile phone frames and bicycle frames. When a team of testing experts performs this testing, they pull your material until it breaks to check its strength and flexibility. They use state-of-the-art equipment such as Universal Testing Machines (UTM) to ensure accurate, reliable and repeatable results. You can contact a testing laboratory company in India and check how strong their product is.
Impact Testing
Impact testing is important to check how well your product can withstand sudden shocks. Experts carry out this testing method in a state-of-the-art testing laboratory, where they subject your product to strong impacts to check its strength. This testing method determines the strength and durability of your product. ACE testing laboratories in India test metals, plastics, helmets and automotive parts using equipment such as Charpy and Izod testers to measure how safely a material can withstand an impact.
Fracture Testing
Fracture testing is another type of mechanical testing that checks the strength of your product. In this testing method, your material is broken or destroyed to see how it reacts under the effect of force. This testing is required to manufacture high-quality products made from metals, plastics, and composite materials. Fracture testing is important for manufacturers who build automotive parts, pipes, and electrical machines. Experts use tools like crack growth machines to perform the testing methods and provide you with their in-depth report to see how your product can be improved and manufactured for better performance and durability.
Corrosion Testing
Corrosion testing involves finding out the longevity and reliability of materials or metals against corrosion caused by chemical reactions. Your product or material is exposed to salt, water or chemicals to see how quickly it rusts or weakens. This is like a chemical test where your product is seen how it reacts. The corrosion testing method is important for metals, coatings and auto parts products. This testing is performed under salt spray chambers and humidity chambers for proper and accurate results.
Bottom LineToday, the need for manufacturing high-quality products is increasing in the market. Manufacturers have to turn to testing laboratories for mechanical testing, householding testing, and environmental testing tasks. These inspections involve surveying your refrigerator appliances, HVAC systems, and construction equipment in order to assess their overall build quality.
Mechanical testing is required in order to meet your product with the latest domestic and global standards, like NABL and BIS regulations that set guidelines for manufacturers. Aligning your product with these regulations shows the quality, reliability, and safety of your product. And you can confidently sell them in the market and avoid any legal consequences. The best mechanical testing lab holds the hand of the product manufacturer and saves you money by identifying faults and performance issues in their products.
